top of page

Combining FMEA With 5 Whys: Practical Guide To Root Cause Analysis

For any successful project or strategy, businesses must ensure finding the root causes of potential problems and addressing them. Two significant tools in this aspect are the Failure Mode and Effect Analysis and the 5 Whys that we have explored individually before. This blog explains how these tools can work together in a very simple way.


What Is Failure Mode and Effect Analysis?


Failure Mode and Effects Analysis is a pre-implementation planning tool that allows for considerations of the challenges you might face when you implement your projects. Here's how you go about it:


  1. Brainstorming issues: Think about all the ways things could go wrong before you get started with your project.

  2. Assess Impact: Check how serious each problem could be.

  3. Prioritize: Deal with the most critical problems first.

  4. Plan Solutions: Devise ways to deal with the potential problems in advance.


What Is the 5 Whys Technique?


The 5 Whys is a very simple technique to find out the root cause of any problem by asking "why" five times. Here is how to implement it:


  1. Identify the Problem: Define clearly what the problem or issue is that you are confronting.

  2. Ask "Why?": Take the problem, and ask why it is possibly happening.

  3. Dig deeper: For every answer again ask "why". Do this until you get down to the root cause.

  4. Devise Solutions: Now that you have isolated the root cause, a strategy can be developed to correct it.


A Simple Example: Opening a Clothing Store


Let’s suppose you are opening a clothing store and you want your business to be a success with all your customers. How would you use Failure Mode and Effect Analysis and the 5 Whys to identify what could go wrong before the business opens and take action to prevent problems and solve them respectively?


Step 1: Brainstorm Potential Problems (Failure Mode and Effect Analysis)


Sit back before opening the store and think of all possible issues:


  • Location of shop: Is the location visible enough, likely to attract adequate customers?

  • Supply chain management: Will you have a proper supply chain to ensure that there is enough stock in the store consistently?

  • Shop Layout: Is the proposed layout of the shop appealing and user-friendly?

  • Marketing: Have you planned a mechanism to make people aware of your shop's opening?


Step 2: Problem Identification—5 Whys


Let's consider a hypothetical problem the store might face, that is, the store might not make the amount of profit that was expected or calculated.


  • Why might the store not make enough profit? Because the sales could be less than expected.

  • Why might the sales be less than expected? Because fewer customers might visit the store.

  • Why might fewer customers visit the store? Because the store could be in a less visible location.

  • Why would anyone choose this location? It was cheaper.

  • Why would anyone forgo some visibility to achieve some cost savings? Because the budget might not be so great at the beginning.


With questions such as these, you can now identify and correct your issues before even opening your store.



Step 3: Action Opportunity


Here are some real actions that can be implemented to maximize profitability without relocating:


  1. Improve Store Visibility:

  • Better Signs: Develop more excellent, brighter, eye-catching signs.

  • Window Displays: Create interesting window displays that will capture the interest of passersby.


2. Enhance Online Presence:

  • E-Commerce Website: Create an online store to attract more customers.

  • Social Media Presence: Use social media for promotional activities by posting regular updates and giving various discounts.


3. Engagement with the Local Community:

  • Partnering with Local Businesses: Partner for cross-promotions with local businesses nearby.

  • In-store Events: Organize a fashion show, or offer an exclusive shopping night, or any other activity that appeals to customers.


4. Enhance Customer Experience:

  • Personalized Service: Provide personalized service in terms of shopping experiences and recommendations.

  • Loyalty Programs: Implement a system wherein repeat customers would enjoy discounts or other special offers.


5. Optimize the Product Mix:

  • Adjust Inventory: Only stock products that have been deemed popular by their sales figures.

  • Limited-Time Offers: Bring in customers using limited-time discounts and promotions.


6. Leverage Local Advertising:

  • Flyers and Local Ads: Flyers and community-space ads to increase local awareness.

  • Local Sponsorships: Sponsor local events to get involved with potential customers and increase visibility.


These will help you increase visibility, enhance the customer experience, and maximize sales—all of which ensure your store's success despite a challenging location.


Why Use FMEA with 5 Whys Together For Root Cause Analysis?


  • Proactive Planning: What Failure Mode and Effect Analysis can do is to help you anticipate the challenges before they actually happen, and 5 Whys ensures you really understand the root causes of potential problems.

  • Focused Solutions: Put the following tools together to bring about a strong plan that is capable of identifying major problems to be faced before they affect your projects.


Ready to Apply These Tools to Your Projects?


Using Failure Mode and Effect Analysis combined with the 5 Whys will not only help you get over the bumps but also set up your projects for success from square one.


If you want to learn more about how these tools can help your organization thrive, then we are here to help. Give us a shout at www.firstloop.se/contact


6 views0 comments

Comments


bottom of page